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Complete Glossary

A

ABC analysis  A classification scheme for inventory items so that those 20 percent of items (A items) that account for the top 80 percent of dollar usage receive the most attention.

absolute quotas  Limit the entry of a service or good into a country for a period of time.

acceptable quality level (AQL)  The percentage of defective units that would be acceptable in a batch.

acceptance number  In acceptance sampling using MIL-STD-105D, the maximum number nonconforming allowed in a sample for acceptance of the entire lot.

acceptance sampling  A statistical procedure in which samples are used to determine whether an entire lot meets acceptable quality standards.

activity matrix  Organizes and displays the movement of people, parts, or other factors between departments.

activity-on-arc (AOA)  network diagram A method for representing project networks in which each arc corresponds to an activity.

activity-on-node (AON)  representation A method for representing project networks in which each node corresponds to an activity.

aggregate planning  A term used to mean medium-range operations planning. A first rough-cut approximation at determining how existing resources of people and facilities should be used to meet projected demand.

aggregation  Refers to the combining of products into groups or families for planning purposes.

allowance  Time required for personal time, rest, and delays as a percentage of normal time.

alpha (a)  The probability in acceptance sampling of committing a Type I error.

analysis  A step in design that separates the whole into its parts in order to determine their nature, proportion, function, and relationship.

annual fixed costs  Costs that do not vary with volume. These costs are incurred during the year and can include supervisory labor, utilities, and support staff.

appraisal costs  The costs incurred to measure quality, assess customer satisfaction, inspect and test products.

arc  An arrow in a precedence diagram or project network that connects two nodes.

assembly line  A process where discrete parts are put together to make a finished product. It is a high volume operation that produces products that are very similar in features and performance.

assignable causes  Causes of variation in the output of a process that can be assigned to factors such as tool wear, material from different suppliers, etc.

automated guided vehicle systems (AGVS)  Driverless and flexible transportation devices resembling a forklift truck, which can transport parts between manufacturing cells.

automated storage and retrieval system (ASRS)  A computerized system for storing and retrieving parts or tools.

available to promise  The number of units in a master schedule not yet committed to customer orders.

average inventory investment  The dollar value of a company’s average level of inventory.

B

B2B  Business to business Internet transactions.

B2C  Business to consumer Internet transactions.

backflushing  Calculates material usage for either a cost accounting or an MRP system based on the number of completed units produced and the materials required to produce that number of units.

backward scheduling  An approach to scheduling that starts from a desired due date and works backward.

backward vertical integration  The situation in which a company owns organizations that perform activities in the upstream supply chain.

batch  A term used to describe a production process that does not have sufficient volume from a single product to fully use the facility. The facility must produce several products to have sufficient volume to achieve economies of scale. There is an equipment changeover prior to making each product.

benchmarking  A process by which a company compares its performance and methods for a certain activity against that of a recognized leader or an outstanding competitor.

benefit/cost ratio  A productivity measure sometimes used for services, based on calculating benefits produced divided by the cost of providing those benefits.

beta (b)  The probability in acceptance sampling of committing a Type II error.

bill-of-materials (BOM)  Describes the type and quantity of each component part needed to build one unit of a product.

blanket purchase requisition  A document authorizing a vendor to provide a specified quantity or number of parts or raw materials over a specified period of time.

bottleneck  The department, work station, or operation that restricts the flow of product through the production system. A bottleneck department restricts the flow of product from upstream departments and starves downstream departments.

branch  An arrow in a precedence diagram or project network that connects two nodes.

break-even point (BEP)  The volume of a good or service that must be produced and sold so that profit is zero. This is the zero profit point in the cost-volume profit model.

buffer  Any backlog that is used purposely to avoid running out of parts or material.

build-up method  An approach to forecasting that starts at the bottom of an organization and makes an overall estimate by adding together estimates from each element.

bullwhip effect  An example of what can happen when information is not shared in a supply chain. It occurs when a slight increase in demand at the retailer level gets magnified into a huge jump in demand at the raw material supplier level.

business plan  A medium-range statement of planned sales, production, and inventory levels, usually in terms of dollars, on a monthly basis.

business process  A set of work activities with a preferred order, an identifiable beginning and end, inputs, and clearly defined outputs that add value to the customer. A business process is usually cross-functional.

business process reengineering (BPR)  Is starting over. It is “the fundamental rethinking and radical redesign of business processes to achieve dramatic improvements in critical measures of performance, such as cost, quality, service, and speed.”

business-to-business (B2B)  Refers to transactions between organizations. These organizations are usually part of a supply chain such as IBM selling services to Priceline.com.

business-to-consumer (B2C)  Refers to transactions between an organization and its final customers such as Amazom.com selling products to consumers via the Internet.

C

c chart  Control chart used to monitor the number of defects.

C-kanban  A kanban that authorizes the movement of materials from one location to another.

capacity   A measure of the organization’s ability to provide customers with the demanded services or goods, in the amount requested and in a timely manner. Capacity is the maximum rate of production.

capacity requirements planning (CRP)  The process of estimating total capacity that will be required at each work center or machine, based on the master schedule and MRP.

capital budget  Indicates planned expenditures for plant and equipment.

capital productivity  The output achieved from an activity divided by the capital inputs.

carrying costs  The variable costs associated with keeping inventory.

cause-and-effect diagram  A diagram that is used in problem solving to list all the possible causes of a problem, usually divided into materials, equipment, methods, and personnel.

cellular manufacturing  See manufacturing cell.

center of gravity method  Is a method to determine the center point for a set of demands that are spread over a defined area. The method, in effect, determines the single point that would balance this demand, thus the terminology center of gravity.

central tendency  A measure of the average output from a process.

certified  The designation a company receives after it has successfully met the standards of ISO 9000:2000.

chance causes of variation  Sources of process variation that are inherent in a process, also known as common causes or random causes.

changeover time  The time required to change the facility/equipment from making one product to making the next product.

check sheet  A simple tool for collecting data about defects.

closed-loop MRP  A variation of MRP in which feedback about execution of production plans is provided so MRP can be updated to reflect reality.

coding and classification  A method used to determine a family of parts in a group technology study. Each part is assigned a code which defines the size, shape, metal type, machining operations and other factors.

coefficient of correlation  A measure of the strength of a relationship between variables. If there is no relationship, the coefficient of correlation will be zero. A perfect positive correlation is 1.0 and a perfect negative correlation is –1.0.

collaborative planning forecasting and replenishment (CPFR)  A supply chain approach that seeks to enable collaboration among supply chain partners to jointly develop a plan that specifies what is to be sold, how it will be marketed and promoted, where, and during what time period. Furthermore, sharing of information is facilitated by utilizing a common set of communication standards.

common causes of variation  Sources of process variation that are inherent in a process, also known as random causes or chance causes.

competitive advantage  An organization’s special abilities, such as shorter delivery lead-times or higher quality products, which customers value and which gives it an edge on its competition.

computer aided design (CAD)  The effective use of the computer to create or modify an engineering design. An interactive CAD terminal can be used for dimensional analysis, interference checking between two or more objects, stress analysis, and examining cross-sections of the part.

computer aided manufacturing (CAM)  The effective use of computer technology in the management, control, and operations of the production facility through either direct or indirect computer interface with the physical and human resources. (This definition of CAM was given by Computer Aided Manufacturing International.) CAM systems include monitoring the production process and the operation of machines by machines.

computer aided process planning (CAPP)  An expert system that can generate routings and machining instructions for parts.

computer integrated manufacturing (CIM)  Blends recent developments in manufacturing with information technology to achieve a competitive advantage.

computer numerically control (CNC)  A machining system that utilizes a dedicated computer to store programs. The programs control the machine so it can shape the finished part.

concurrent engineering  When product design and process design are done simultaneously by the same group of people working in close collaboration.

constraint  Anything that limits our choice of actions.

consumer’s risk  In acceptance sampling, the probability of accepting an unacceptable lot of material.

continuous flow process  A process for mass producing products that does not identify individual units. The products are mixed and flow together in a continuous stream. Oil refining is a good example of a continuous flow process.

continuous improvement  The concept that no matter how good a company is it must always work to do better. The Japanese term is “kaizen.”

contribution per unit  The selling price of a unit minus the variable cost of producing the unit. It is the amount that each unit of sales contributes towards covering overhead costs and meeting profit objectives.

control charts  Graphs that are used to monitor processes for quality control.

control limits If the mean from a sample falls outside these limits, we will question whether the process is in control and must check for possible assignable causes of variation.

conveyance kanban  A kanban that authorizes the movement of materials from one location to another.

corner point  The intersection of constraint lines in graphical solution of a linear programming problem.

correlation analysis  Measures the degree of relationship between two variables.

cost drivers  Any activity in activity-based costing that is used to generate costs.

cost-volume-profit (CVP) model  A simple model of an organization that uses estimates of costs, revenues, volume sold, and volume produced in order to estimate profit.

cost of quality  Includes the three categories of costs associated with quality:  failure costs (internal or external); appraisal costs; and prevention costs.

crash cost  The cost of completing a project activity in its crash time.

crash time  The shortest possible time in which a project activity can be completed.

critical chain scheduling and buffer management (CC/BM)  An approach to project management that utilizes concepts from Theory of Constraints to promote on-time completion of the project.

critical path  A path in a CPM diagram that consists of all activities with the least slack. These are activities that must be watched the closest.

critical-path activities  Those activities in a project that have the least amount of slack.

critical path method (CPM)  An approach to project management that identifies those activities with the least amount of slack.

critical ratio  A measure of the ratio between time until an order is due and the processing time remaining.

cross docking  Seeks to coordinate inbound and outbound shipments so that little, if any, inventory must be kept at the distribution center.

CRP (capacity requirements planning)  The process of estimating total capacity that will be required at each work center or machine, based on the master schedule and MRP.

customer  The buyer of a service or good.

customer relationship management (CRM)  A process to create, maintain, and enhance strong, value laden associations with people and organizations that buy products.

cycle counting  A procedure in which inventory of an item is counted at least once during an order cycle.

cycle time  The average time it took a worker being observed in a time study to perform the task.

D

days of inventory  Indicates approximately how many days of sales can be supplied solely from inventory.

decision support systems (DDS)  Are systems that allow managers to easily access information stored in a database and provide easy-to-use tools for analysis.

decision tree  Is a method for examining and analyzing decisions that have uncertain outcomes. The approach has decisions that are under the control of managements and events that are beyond management’s control. Probabilities are assigned to the outcomes of these uncertain events.

defective  Items of product that do not conform to specifications, and are thus unacceptable.

Delphi Technique  Use a panel of experts and surveys to build consensus regarding future events.

demand management  The process of identifying all sources of demand and reflecting them in the master schedule.

Deming Prize  Japan’s highest quality award.

Deming Wheel  A problem solving process used for continuous improvement, also called Plan-Do-Check-Act Cycle or Shewhart Cycle.

dependent demand  Demand (usually for components or raw materials) that depends upon production of a finished product.

dependent variable  The variable in regression analysis that is being predicted.

design for manufacture and assembly (DFMA)  Designing products so they are easy to manufacture and/or assemble, resulting in high quality and low cost.

design for operations (DFO)  Designing services so the operations function can provide  high quality and low cost.

design of experiments (DOE)  Using experimental methods in determining how to minimize the effects of random variation on process output.

designing the system  Includes all the decisions necessary to establish the facilities and information systems required to produce the service or good.

deterministic simulation  A simulation in which every change that occurs is according to fixed values, not random.

digital loyalty networks  Links between a company’s supply chain and its customer management operations such that the supply chain is customized to meet the needs of a company’s most important customers or market segments.

disintermediation  Eliminating some functions in a supply chain to improve its efficiency, such as when a manufacturer sells directly to the final consumer.

dispatching  Assigning priorities and selection of jobs for processing at a work center.

dispatching rules  Rules used for assigning processing priorities to jobs for scheduling.

dispersion  A measure of the variability of process output.

distribution requirements planning (DRP)  A system for determining the quantity of products needed within the distribution system. DRP uses forecasts of customers’ orders to estimate the quantity of materials to have available at the distribution centers. Demands at the distribution centers, in turn, are aggregated to determine requirements at regional warehouses, which influence requirements at supplying facilities.

distribution resources planning  A modification of distribution requirements planning that resembles MRP II.

distribution system  Material handling between suppliers and customers. It involves moving materials between facilities and has a physical and an informational component. Distribution systems weave together customers and suppliers in a chain that takes the most basic materials, like iron ore, crude oil, and lumber, and transforms them into consumer products like power boats, toasters, and furniture.

dollar usage  The unit value of an item multiplied by its annual usage, in units.

double sampling  A procedure in acceptance sampling in which a second sample may be taken from a lot before a final decision is made.

downstream  A designation for that part of the supply chain through which a company’s products are sold, such as distributors, retailers, dealers, or even final consumers.

drum  A term used in theory of constraints to identify the resource that will determine production rate for the entire production system.

dual-card kanban system  A pull system that uses both C-kanbans and P-kanbans to carefully control WIP inventory.

dummy activity  An imaginary activity that must be used in AOA project network diagrams to clarify precedence relationships.

durability  The ability of a product to function when subjected to hard and frequent use.

E

earliest finish (EF)  The earliest time a project activity can be expected to be completed.

earliest start (ES)  The earliest time a project activity can be expected to start based on preceding activities.

early involvement  An upstream investment in time by people involved in an activity or process that facilitates the identification and solution of downstream problems that would otherwise increase time or costs or decrease quality.

e-business  Involves the use of electronic platforms to conduct company business. It has two types of transactions: business-to-business and business-to-consumer.

echelon 1  The part of a downstream supply chain, such as a distributor, that receives products directly from the company that makes those products.

echelon 2  The part of the downstream supply chain, such as a retailer, that receives products from echelon 1 organizations.

economic order quantity (EOQ)  An amount to order at one time that theoretically minimizes total annual cost of ordering and holding inventory.

economies of scale  This doctrine states that there is a most efficient size for a facility and there is a most efficient size for the firm. This implies building sufficient sales/production volume to take advantage of the fixed costs of the organization.

economies of scope  Economies of scale across products. Economies of scope implies building the volume necessary to cover fixed costs by producing a variety of products on the same equipment. It needs flexibility within the organization.

effective  Means the system achieves the desired results.

efficient  Means the system uses a “reasonable” amount of effort (inputs) to achieve the desired outputs.

efficient consumer response (ECR)  An approach to supply chain management that emphasizes everyday low pricing and efficiently matching inventory replenishment to consumer demand.

efficient supply chain  A type of supply chain that emphasizes cost minimization and efficiency.

electronic data interchange (EDI)  The use of electronic means, such as telephone lines or the Internet, to share data among members of a supply chain.

electronic transfer  Uses phone lines as data circuits to move information between two companies.

employee empowerment  Giving employees authority and responsibility to solve problems and make decisions related to their jobs.

enterprise resource planning (ERP)  The use of one common database for all functions of an organization, or even all members of a supply chain.

ergonomics  Is the consideration of people in the design of products, facilities, and their environment. It examines the interface between people and the products and processes they use to make this interface safer and easier for the person.

ethics  Sets of standards that guide behavior. These standards are usually higher than what is legal.

event  In a project network, an event is the beginning or end of an activity.

event-oriented simulation  A simulation in which time is incremented only as events occur.

expediting  The monitoring of supplier deliveries of materials which have become critical for the customer.

expert system (ES)  A computer-based approach that uses knowledge and inference procedures to solve problems that are difficult enough to require significant human expertise for their solution. The knowledge and the inference procedures are attempts to create a model of the best practitioners in the field.

external failure costs  Costs of quality incurred after a product has reached the customer.

extreme point  The intersection of constraint lines in graphical solution of a linear programming problem.

F

facility layout  The physical arrangement of the work space including the position of departments or work groups with respect to one another and how the work space within a department is arranged.

facility location  The placement of a facility with respect to customers, suppliers, and other facilities with which it interfaces.

failure costs  Costs incurred whenever any product or component of a product fails to meet requirements.

family of parts  A group of parts that require similar machining operations.

feasible region  The area that satisfies all constraints in graphical solution of a linear programming problem.

feeding buffer  Extra time allowed in critical chain scheduling and buffer management when a non-critical path activity must precede one on the critical path.

final assembly schedule (FAS)  Like a master schedule except that it is usually done only a week ahead of time and it indicates exact option combinations for each finished product to be produced.

finished goods inventories  Final products awaiting customer acceptance and delivery.

finite capacity scheduling  A computerized approach to scheduling that uses advanced software to schedule jobs while taking capacity limitations into account.

finite loading  An approach to machine loading that considers available capacity.

fishbone chart  A diagram that is used in problem-solving to list all the possible causes of a problem, usually divided into materials, equipment, methods, and personnel.

flexibility  The ability to change between products or customers with minimal costs and delays.

flexible manufacturing systems (FMS)  Use computer and information technology, flexible automation, computer aided process planning, and manufacturing cell layout to produce families of parts.

flow process chart  Used for analyzing the movements of a worker or the flow of materials through a process.

flow time  The total time it takes to produce a good or service.

focused factory  Smaller operations producing fewer products. A focused factory does not attempt to achieve low costs through economies of scale (i.e., spreading fixed costs over a large volume). It achieves low costs through better control (i.e., eliminating waste), and ease of managing a smaller operation (i.e., fewer people involved).

forecast  An estimate of future events.

forecasting  An attempt to predict the future.

forward scheduling  An approach to scheduling that starts from the present time and schedules each job to start at the earliest possible moment.

forward vertical integration  The situation in which a company owns the organizations that constitute the downstream side of the supply chain.

freezing the master schedule  A policy that prevents changes in the master schedule within a certain time period from the present.

functional areas  The parts or subsystems of an organization such as accounting, marketing, finance, and engineering.

G

gainsharing  The process of awarding bonuses or extra compensation because of productivity improvements made by a group.

Gantt load chart  A graphic device for indicating the schedule of jobs on equipment or facilities.

go/no-go gages  Inspection tools that can be used to quickly determine whether a part meets specifications.

goods  Physical products.

grand mean  The overall mean of sample means.

graphical approach  A method of aggregate planning that uses a graph to indicate cumulative demand for the product versus cumulative production.

gross requirements  In MRP, the total demand for an item during a time bucket.

group technology (GT)  The grouping together of parts or products into families by processing operations so that all members of a family are processed in a miniature factory, called a GT cell, to maximize efficiency.

GT cell  A group of machines, usually arranged in a U-shaped layout, used to process a family of parts requiring similar operations.

H

hard automation  Used to describe processes which have very limited
flexibility.

hierarchical production planning (HPP)  An approach to aggregate planning that breaks a large problem down into smaller ones, with each smaller problem being solved at the appropriate organizational level. 

high process capability  Characteristic of a process that has a high probability of producing acceptable products when random variation is considered.

hiring costs  Include expenses associated with finding qualified personnel, interviewing and training them, and then any productivity losses involved before they become proficient at the job.

historical data in work measurement  The use of data about past worker performance to develop time standards.

holding costs The variable costs associated with keeping inventory.

horizontal expansion of work  Giving a person more tasks or more jobs to perform.

house of quality  A diagram used to convert customer attributes desired in a product to engineering characteristics, parts characteristics, and process details.

human engineering  See ergonomics.

I

ISO 9000:2000  An updated series of the ISO 9000 international standards for the quality management procedures and documentation used by a company in producing its product.

in control  The state when a process is influenced only by random variation.

indented bill of materials  A bill of materials in which components are indented from the item they go into.

independent demand  Demand (usually from the consumer) for a part or product that is not dependent upon a production plan.

independent variable  A variable in regression analysis which is used to predict the dependent variable.

industrial  An era characterized by slow change and stable growth. Markets tended to be national rather than international.

infinite loading  An approach to machine loading that does not take capacity considerations into account.

input/output control  A method for managing work flow and queue lengths by comparing input to a machine with output from it.

insourced  When a company itself produces the goods or services that it uses in its own operations.

internal failure costs  Those costs of quality associated with defects found before the product reaches the customer.

internal supply chain  That part of the supply chain that is within a company, usually the manufacturer of the finished product.  This can include purchasing, materials management, and production.

inventory  Material that is stored in anticipation of some future use. Inventory can be used as an alternative to future production. It is created when production (procurement in the case of purchased parts) exceeds consumption.

inventory control  The effort to maintain inventory levels and costs within acceptable limits. It includes models that determine how much and when to order inventory as well as systems for monitoring inventory levels for management evaluation and decision making.

inventory turnover ratio  Indicates how many times during a year the inventory turns over, or is sold.

Ishikawa chart  A diagram that is used in problem solving to list all the possible causes of a problem, usually divided into materials, equipment, methods, and personnel.

J

JIT II  Employees of major suppliers work right in the purchasing department of a customer company to which they sell products, handling all purchases from their companies.

job enlargement  An employee’s job is expanded to include several tasks.

job enrichment  Providing a person with more decision-making authority to increase job satisfaction.

job rotation  To periodically shift workers from one job to another.

job shop  A facility capable of producing a wide variety of products in very small volumes. The production facility is general purpose and flexible enough to meet a variety of needs.

job specialization  A job design in which each employee performs only a particular narrowly defined task.

just-in-time (JIT)  Can be used as a basis for planning and scheduling, yet is more properly viewed as a strategy for designing manufacturing systems that are responsive to customer requirements. Applying JIT forces a reexamination of operating philosophy. The JIT philosophy focuses on reducing lead times, reducing set-up times and improving product quality to minimize raw material, work-in-process and finished goods inventory.

K

kaizen  A Japanese term referring to continuous improvement.

kanban  A Japanese word meaning “visible record.” In manufacturing, it is a card that is used to indicate when more materials are needed in a pull system.

key policies  Methods or guidelines for achieving an organization’s goals.

knowledge engineers  Build expert systems. They help human experts structure the problem by interpreting and integrating human answers, drawing analogies, posing examples and bringing out conceptual differences.

L

labor productivity  The output achieved from an activity divided by the labor inputs. It is often measured as the number of units produced per labor hour.

latest finish (LF)  The latest time a project activity can be completed without delaying the project past a desired completion date.

latest start (LS)  The latest time a project activity can start without delaying project completion past a desired date.

layoff costs  Include any severance pay or state-mandated payments into an unemployment compensation fund when employees are terminated or laid off.

lead time  The difference between the time the order is placed and the delivery of the product.

lead-time offsetting  The process of taking lead time into account for planning purposes.

lean systems  An approach to operations that expands JIT concepts to the entire value chain.

learning curve  Indicates how the time required per unit of product decreases as the cumulative number of units produced increases.

learning factor  Indicates the percentage of time required to produce unit number 2n compared to the time for unit n.

level assembly schedule  A final assembly schedule that involves producing a specified sequence of products so that production of each is matched with expected daily demand.

leverage  When referring to operations and productivity it means to make the work force more productive through the use of better tools.

life cycle costing  Considering the cost of a product over its useful life not just the purchase price. When two alternatives are compared, which one has the lower total cost? Total cost includes purchase price, maintenance costs, and operating expense.

line balancing  The procedure in which tasks along an assembly line are assigned to work stations so each has approximately the same amount of work.

line flow processes  High volume operations. Two examples of line flow processes are continuous flow processes and assembly lines.

linear programming  A mathematical technique that can solve any resource allocation problem so long as that problem can be stated in terms of linear functions.

load  The total capacity requirements placed on a machine or work center during a specified period of time.

load-distance method  See center of gravity method.

load profile  A diagram that indicates the work load being placed on each work center.

load report  A graphical representation of the load on a machine or work center over time.

loading  An approach to scheduling that tries to take capacity utilization into account.

logistics  That part of a supply chain that includes companies that move or store items, such as trucking companies, railroads, and shipping companies, as well as warehouses or distribution centers.

long-range operations planning  Involves activities that are planned to occur eighteen months or more in the future.

loss function  In quality management, the measure of loss to society associated with deviation of a process from its target output value.

lot  A quantity of material or number of units produced or processed at one time (a batch).

lot-for-lot  A lot sizing rule used in MRP in which planned order releases are equated to net requirements by time bucket.

lot sizing  The process of determining how much of an item should be ordered or produced at one time.

lot tolerance percent defective  (LTPD) The percentage of non-conforming units in a batch that would definitely be unacceptable.

lower control limit (LCL)  The lower limit of a control chart indicating the minimum value above which sample values would normally be expected to fall under random variation.

lower specification limit  The lower limit on acceptability for some measure specified in the design of a product.

lower tolerance limit  Same as lower specification limit.

lowest final cost  The lowest total cost of the product, including the purchase price, shipping and receiving costs, costs to rework defective products, and costs for special processing that would not be necessary if another supplier were used.

low-level coding  A procedure in which level numbers are assigned to parts in the bill of materials, starting at level 0 for the finished product. A part that appears at more than one level would be assigned the lowest level (highest number) at which it appears.

low process capability  Describes a process that will have a high probability of producing nonconforming product due to random variation.

M

machine constrained  The machine is holding back production. The equipment is operating for all the available time at its best speed while the operator has some idle time.

machining instructions  Are the procedures and specifications that transforms raw materials into finished parts. These are often in the form of computer codes that control the operation of a machine.

makespan time  The total time required to complete a set of jobs.

make-to-order company  A company that produces only to customer orders.

make-to-stock company  A company that produces for inventory and meets customer orders from inventory.

Malcolm Baldrige National Quality Award (MBNQA)  The highest quality award given by the United States, currently awarded to a maximum of two companies in each category of large manufacturer, large service, or small business, with plans to add categories for health care and education.

manufacturing  A production process that produces goods.

manufacturing cell  The physical layout of the facility into compact groups of machines that are responsible for producing families of parts. See also cellular manufacturing.

manufacturing resource planning (MRP II)  An integrated decision support system that ties together departments such as engineering, finance, personnel, manufacturing and marketing via a computer-based dynamic simulation model. MRP II works within the limits of an organization’s present production system and with known orders and demand forecasts.

market research  The study of consumer needs so the organization can determine new markets for existing products and discover demand for new products.

market share  An organization’s sales in a market divided by the total sales.

master production schedule (MPS)  A specific statement of exactly what, usually in terms of individual end items or product models, will be produced in each time period. Usually these time periods are weeks, although they may be days or even hours.

mass customization  The ability to quickly design, produce, and deliver products that meet specific customer needs at close to mass-production prices. From an operations perspective, it is the low-cost, high-quality, large volume delivery of customized products.

material handling  Includes systems for moving materials within the facility. It implies a physical component (equipment to perform the task) and an information component (decisions about when and how much should be moved).

material management  Includes decisions regarding the procurement, control, handling, storage, and distribution of materials.

material productivity  The output achieved from an activity divided by the material inputs.

material requirements planning  (MRP) A way of scheduling the ordering or production of parts or raw materials so they will be available when needed to meet the master schedule.

materials  The physical items that are necessary to produce the goods and services we consume.

mean absolute deviation (MAD)  The average of absolute error. The differences between the actual value of a variable and the forecasted value are added after the plus and minus signs are removed. This total is divided by the number of observations.

mean squared error (MSE)  The average of all the squared errors. The differences between the actual value of a variable and the forecasted value are squared, added together and divided by the number of observations.

medium-range planning  Concerned with the time between six months and eighteen months ahead.

method or overall factors  A procedure for rough-cut capacity planning that uses historical accounting data to estimate the number of standard hours required per unit.

methods analysis  Methods and techniques concerned only with the physiological aspects of a job—how easy the job is to do, how quickly the person can work.

methods improvement  Methods and techniques for improving the physiological aspects of a job.

methods-time measurement (MTM)  A system of predetermined time standards. Standard motions require a predetermined number of time measurement units (TMUs).

mixed-model sequencing  The production of different products in small batches on the same equipment following a repeating cycle.

mixed strategy  An aggregate planning strategy that combines two or more of the pure strategies.

model  An abstraction from the real problem of the key variables and relationships in order to simplify the problem. The purpose of modeling is to provide the user with a better understanding of the problem, and with a means of manipulating the results for “what if” analysis.

Monte Carlo simulation  The use of random numbers to simulate a real system.

MOST  Stands for Maynard Operation Sequence Technique. MOST is based on MTM, but is much faster and easier to use.

most likely time  In PERT, the most frequent amount of time an activity will take.

move time  The material handling time between work centers.

MRP  See material requirements
planning.

MRP II  Another name for Manufacturing Resource Planning.

MTM  Stands for Methods Time Measurement and was developed by Dr. H. B. Maynard. Under this system, each movement has been determined to take a certain number of Time Measurement Units (TMUs).

multiple factor productivity  Includes all of the input factors such as labor, material, and capital as well as the possibility of more than one output factor.

multiple regression analysis  Regression analysis that uses two or more (independent variables) to predict one dependent variable.

multiple sampling  A process in acceptance sampling in which successive samples may be required before a final decision can be reached.

N

natural variation  The values over which most process output will fall under random variation (equal to 6s).

net requirements  The additional number of units required in MRP during a time bucket after inventory and scheduled receipts have been considered.

node  A circle in a precedence diagram or project network.

nonconforming  Items of product that do not conform to specifications, and thus are unacceptable.

normal cost  The cost of completing a project activity in its normal time.

normal time  The time that a project or an activity takes under normal conditions.

O

objective function  The function in a linear programming problem that includes the variables and indicates what is to be achieved.

off-loading  Involves taking a part that would ordinarily be processed on one machine and processing it on another machine that has available capacity.

operating characteristic curve (OC curve)  A graph indicating the probability of accepting a batch as a function of the percentage of defective units in the batch.

operating leverage  Replacing variable costs of production, usually labor, with fixed costs. This action causes profits to rise rapidly as volume increases because the incremental costs (variable costs/unit) are low.

operations  The processes by which people, capital, and material (inputs) are combined to produce the services and goods we consume (outputs). Operations employ labor and management (people), and use facilities and equipment (capital) to change materials into finished good (farm tractors) or to provide services (computer software development).

operations management  Decision-making involving the many factors that affect operations. Decisions that need to be made might include which products to produce, how large a facility to build, and how many people to hire on first shift.

optimistic time (a)  The shortest time an activity would normally take.

ordering cost  The variable costs associated with replenishing inventory.

order point  The level of inventory at which a company should order more to avoid a possible stockout.

order status  The ability to query the customer orders to determine if the order has been completed, scheduled, or is waiting to be produced and the reasons the order is waiting.

order-up-to level  In a periodic review inventory control system, the level to which a replenishment order should bring on-hand plus on-order inventory.

order-winning criteria  Criteria such as cost, quality, etc. that are used by a company to win orders from customers.

organizational structure  The formal relationship between different function areas or subsystems.

out of control  The condition when a process is being influenced by assignable causes of variation.

outsourcing  Contracting with another company to do work that was once done by the organization itself.

over cycled  The situation on an assembly line when the amount of work assigned to a work station exceeds the cycle time.

P

p chart  A control chart in which the percentage of nonconforming units in each sample is plotted.

P-kanban  A kanban that authorizes the production of more parts in a pull system.

panel of experts  An approach to forecasting that involves people who are knowledgeable about the subject. This group attempts to make a forecast by building consensus.

Pareto analysis  A procedure for identifying which problems are most important.

peak demand  The highest level of demand that can  be expected during a specific time period.

PERT  A procedure for analyzing projects when activity durations may vary randomly.

periodic inventory system  A system in which inventory level is checked only at certain regular intervals. Orders are usually placed to bring inventory back up to a predetermined level.

perpetual inventory system  A system in which inventory level is continuously monitored and a replenishment order placed when inventory reaches a predetermined level.

pessimistic time (b)  The longest time a project activity would normally take.

piece-rate plan  An employee compensation plan in which pay is based on the number of units produced.

plan  A list of actions that management expects to take. A plan is a basis for allocating the organization’s resources to deal with opportunities and problems present in the environment.

plan-do-check-act cycle  A problem solving process used for continuous improvement, also called Deming Wheel or Shewhart Cycle.

planned order release  An order to either the shop or a supplier, planned to be released for a given amount during a time bucket in MRP.

planned receipts  In MRP, a quantity expected to be received in a given time bucket based on an order that is planned, but not yet released.

planning horizon  A length of time into the future for which plans are developed.

planning the system  Defines the way in which an organization expects its physical facilities, people, and materials to meet projected customer demand and the organization’s objectives.

point-of-sale  (POS)  Data coming directly from the cash registers in a store.

poka-yoke  An approach adopted by many companies to prevent defects. The term is a rough approximation of Japanese words that mean mistake proofing.

postindustrial  Characterized by increasing global, complex, and uncertain markets and the rapid development and spread of technology world-wide.

precedence diagram  A series of nodes that represent activities and arcs or lines which indicate the sequence of operations.

preemptive pricing  A strategy based on the learning curve that involves short-term losses but long-term gains.

prevention costs  Quality costs that result from activities to prevent defects from occurring, such as employee training, quality control procedures, special efforts in designing products, or administrative systems to prevent defects.

proactive strategy  A strategy that emphasizes efforts to modify the environment, rather than simply reacting to it.

probability-based simulation  Simulation in which values of certain variables vary randomly according to some probability distribution.

process  Describes “how to.”

process batch  The number of units of a given part that are processed consecutively on a given machine or work center.

process capability  A measure of the ability of a process to consistently maintain specifications.

process capability index, Cp  A value that indicates process capability.

process design  Describes how the product will be made.

process generator  A mathematical function that generates random numbers according to a given probability distribution.

process layout  Equipment is grouped or arranged by the type of process that the machine performs such as all drilling equipment in one location.

process postponement  Certain steps in the production process are delayed until the last possible moment such that the finished product will be produced only after customer orders have been received.

process selection  A series of decisions that include technical or engineering issues and volume or scale issues. The result determines how the services and/or goods will be produced.

process technology  The application of knowledge to improve the process.

producer’s risk  In acceptance sampling, the probability of rejecting a lot of acceptable material.

product  Can be either a good or a service.

product design  The determination of the characteristics and features of the product, i.e., how does it function?

product development  A process to generate concepts, designs, and plans for services and goods that an organization can provide for its customers.

product facility strategy  One facility is responsible for producing one product or product line and shipping that product all over the country and around the world.

product flow analysis (PFA)  A method for determining families of parts. In this systematic analysis, the production sequence for each part, the machining operations for each part, and the characteristics of the material are used. From these data, similarities can be determined and parts can be divided into families.

product layout  The physical arrangement of facilities so that products move along one path. Resources are arranged around this path to minimize material movement, reduce material handling costs, and eliminate delays in production.

product life cycle  A series of stages that products pass through. They include development, growth, maturity/ saturation, and decline.

product mix  Is the percent of total demand or output that is devoted to each product.

product postponement  A generic product is produced at the central manufacturing facility, then specific components needed to customize the product for the final consumer are added at the latest possible point in the distribution system.

product technology  The application of knowledge to improve the product.

production kanban  A kanban that authorizes the production of more parts in a pull system.

production scheduling  See scheduling.

productivity  Output from an activity divided by total input to the activity.

profit point  The number of units that must be produced and sold at a given contribution per unit in order to cover fixed costs plus profit. The break-even point is a special case of the profit point where target profit is zero.

program evaluation and review technique (PERT)  A procedure for analyzing projects when activity durations may vary randomly.

project  Is a process for making one-of-a-kind products. Most large construction jobs are projects. Many service jobs can be categorized as projects. Installing new computer hardware, adding major new computer software, or implementing a new management planning and control system all could qualify as projects.

project buffer  Extra time allowed at the end of a project in Critical Chain Scheduling and Buffer Management to ensure the project is completed on time even if delays occur.

projected ending inventory  In MRP, the inventory level expected to be on hand at the end of a time bucket.

prototype  A model of a product. It could be a working model, a model reduced in scale, or a mock-up of the product.

pull system  An approach to manufacturing in which materials are pulled through processing based on actual requirements for those materials.

purchasing  The activity of acquiring services and goods for the organization. It includes all the activities necessary for filling the organization’s long and short-term needs.

purchase order  An authorization for a vendor to supply parts or materials.

pure strategies  Three strategies for medium-range operations planning: vary the workforce, vary workforce utilization, and use inventory to absorb demand fluctuations.

push system  An approach to manufacturing that forces materials through processing based on a schedule.

Q

quality  May have definitions that are either internal or external to a company, but defined most often today as consistently meeting or exceeding customer needs and expectations.

quality function deployment  A procedure for spreading the voice of the customer throughout a company in determining how products should be designed and processes operated.

quality of work life (QWL)  How a person feels about her or his job.

queue  A waiting line.

queue time  The time a job spends waiting to be processed at a work center.

quick response (QR)  An approach to supply chain management that focuses on emphasizing the ability to respond quickly to changes in demand or consumer preferences.

R

R chart  A control chart for plotting the range of each sample.

random causes of variation  Sources of process variation that are inherent in a process, also known as common causes or chance causes.

rating factor  How fast or slow the worker being observed in a time study performed the task in relation to an average worker.

raw materials inventories  Goods purchased and stored for later use in the production process.

reactive strategy  A planning strategy that merely responds to the environment.

regional facility strategy  Each facility is assigned a market area and each facility produces a complete line of products for that area.

registered  The next step after a company is certified under ISO 9000:2000, in which it is listed in a directory of certified companies.

registrar  A company that is accredited to audit companies for possible ISO 9000:2000 certification.

regression analysis  A method to predict the value of one variable based on the value of one or more variables. It is based on minimizing squared distances from the data points to the estimated regression line.

rejection number  In acceptance sampling using MIL-STD-105D, the minimum number nonconforming in the sample that are required for rejection of the lot.

relative advantage  The difference between the lowest-cost producer and the next-lowest-cost producer.

reliability  The length of time that a product will function before it fails.

request for quotes (or request for quotations)  A notice that indicates that an organization wants to gather price information for the purpose of making a purchase.

revenue sharing  A supply chain approach in which the retailer’s revenue is shared between it and its supplier, in return for the supplier providing the product at a lower cost.

reverse logistics  The functions in a supply chain that return defective products to the manufacturer for repair or replacement.

resource buffer  A procedure used in Critical Chain Scheduling and Buffer Management to ensure a resource needed for a critical path activity will be available when that activity begins.

responsive supply chain  A type of supply chain that focuses on quickly responding to changes in demand for various products.

review interval (R)  The time between one review of inventory and the next in a periodic review inventory control system.

robot  A reprogrammable, multifunctional manipulator designed to move materials, parts, tools or specialized devices through variable programmed motions for the performance of a variety of tasks.

robust design  Product design that guarantees high quality regardless of variations that might occur in the processes that produce the product and provide it to the customer.

rolling through time  A planning concept that conceptualizes time as a scroll.  As time passes, the scroll keeps getting rolled up on the end closest to us and unrolled at the other end

rope  A term used in theory of constraints to indicate methods of communication between the drum and other machines or work centers.

rough-cut capacity planning  Used to determine whether sufficient overall production capacity will exist to meet the master production schedule.

rounding out capacity  Adding capacity to a bottleneck department to increase the capacity of a system by bringing the capacity of the bottleneck department into balance with the other departments.

routing  A sequence of machines or processes in which a part travels in order to be properly finished.

routing sheet  A document used in manufacturing to indicate the sequence of operations, machines, or work centers that a part or product must follow.

run-out time  The period of time before a company will run out of a particular product.

run time  Actual processing time for a job.

S

safety stock  An extra amount added to the order point as a buffer against stockout possibilities.

sales and operations planning  An aggregate planning approach that coordinates the plans of both marketing and operations, attempting to meet the objectives of both.

Scanlon plan  Employees are rewarded for their cost reduction efforts. Any reduction in the labor cost per unit of output is reflected in an employee bonus, which is based on a ratio of total labor costs to the value of output.

scatter diagram  A form of graph used when variations in one factor may be the direct result of variations in another.

scheduled receipts  In MRP, a quantity for which an order has already been released and which is planned for receipt during a given time bucket.

scheduling  A final, detailed determination of the times employees will work, the sequence in which goods or services will be provided, and the operating times for machines.

selected time  The average time it took the worker being observed in a time study to perform the task.

sequencing  A step in the scheduling process in which the ordering of jobs or work is determined.

service level  The percentage of inventory replenishment orders that are received before a stockout occurs.

service parts  Parts that are ordered and produced as replacement parts in units already sold.

services  Intangible products.

setup  The preparation of a machine to perform the required operations on a part.

setup time  The time to get a machine ready to process a job.

seven basic quality control tools  Used to control processes, collect and analyze data. These include control charts, check sheets, histograms and graphs, Pareto charts, cause-effect diagrams, and scatter diagrams.

short-range planning  Goes up to about six months into the future.

shop order  An order for more parts to be produced in a company’s own fabrication facilities.

simple regression analysis  Regression analysis that uses only one variable (independent variable) to predict a single dependent variable.

sigma (S)  A value that describes the dispersion (variability) of a variable.

simplex method  A mathematical procedure, usually programmed on a computer, for solving linear programming problems.

simulation  The use of mathematical procedures to represent a real system.

single-card kanban system  A pull system that uses only the C-kanban. Actual production may be scheduled using MRP.

single-sample plan  An approach to acceptance sampling in which a decision is made regarding a lot based only on a single sample from that lot.

six sigma quality  A measure of process performance that means only 3.4 defects will occur in every million units produced, or 99.9997% error free. However, the term six sigma actually refers to a broader range of defect prevention strategies.

slack time  A figure representing how much leeway each activity in a project has in its starting time or duration.

sociopsychological factors  Includes more than just how a job is done, but also how the employee feels about that job.

special causes of variation  Causes of variation in the output of a process that can be assigned to factors such as tool wear, material from different suppliers, etc.

specification limits  The limits placed on output from a process so that items falling between the limits are considered acceptable while ones outside are unacceptable.

stakeholders  Groups of people that are affected by a decision; that is, they have a stake in the decision. In a business organization, stakeholders would include stockholders, management, labor, consumers, and the general public.

standard container A  container used in pull systems to control inventory. Each standard container holds a specified number of units.

standard error of the coefficient  A standard deviation for a coefficient estimated by regression analysis.

standard error of the estimate  A measure of the amount of scatter around the regression line. It is the difference between each observed value, Yo, and the estimated value, Ye.

standard-hour system  In an incentive plan, each job has a standard time. Whenever an employee performs that job, they are paid based on the standard time—regardless of how long it actually took them to do the job.

standard time  Expressed in terms of time per unit (e.g., 3.75 minutes per part) or units per time period (e.g., 16 parts per hour). This represents the time it should take to perform a task under ordinary conditions, allowing for rest periods, fatigue, and other unavoidable delays.

statistical control  A condition in which a process is influenced only by random causes of variation.

statistical process control (SPC)  The use of statistical methods to determine when a process is out of control before defects are produced.

statistical quality control (SQC)  The use of statistical methods to avoid accepting or producing defects.

steady-state conditions  Conditions that prevail in a system after any start-up variations have disappeared.

stock buffer  Inventory maintained in a drum-buffer-rope system to ensure that material flow is not disrupted.

stockout  A condition that occurs when no more inventory of an item is left.

strategic profit model  An approach to performance measurement in a supply chain that relates activities to return on assets.

strategy  Consists of the organizational goals and the methods for implementing the goals, called key policies. Strategy defines how an organization chooses to compete within the framework dictated by the external environment.

sub-contracting  Buying parts or sub-assemblies from outside suppliers.

supplier  The seller of a service or good. A supplier is sometimes referred to as a vendor.

supplier certification  The verification of supplier performance in various categories such as quality, lead time, and reliability in meeting promised delivery dates.

supplies  See supply inventories.

supply chain  Includes all activities associated with the flow and transfer of goods and services from raw material extraction through use by the organization that sells to the final consumer.

supply chain management  The integration of supply chain activities through improved supplier relationships to achieve sustainable competitive advantage for all members in the supply chain.

supply inventories  Materials that are not part of the finished product but are consumed either in production or in tasks in other departments.

supply management  Is the effort to organize, plan, and control information and material flows between an organization and its suppliers.

survey  A systematic effort to elicit information from specific groups and is usually conducted via a written questionnaire or phone interview.

synergy  Cooperative (teamwork) actions where the actions taken together have a greater effect than the sum of the individual effects. The whole is greater than the sum of its parts.

synthesis  Putting the parts or elements together to form a whole. In analysis, each part is examined and answers to questions are determined. In synthesis, the parts are combined in a way that addresses the interaction between those parts. The concept behind synthesis is to make the best decision for overall performance of a system, not to optimize one part.

system  A group of items, events, or actions in which no item, event, or action occurs independently of at least one other. Accordingly, no item that is studied in isolation will act in the same way it would in the normal environment.

system cycle time  Refers to a series of operations or departments linked in a line flow process. It is the time between the nth unit and the n + 1 unit existing the line. It is determined by the department with the longest cycle time.

systematic layout planning  Use codes that describe the importance of having two departments close together to arrive at an appropriate job shop layout.

T

t-value  The calculated t-statistic used in hypothesis testing.

tabular method  A method for aggregate planning that utilizes a table based on the transportation method.

tacit judgment  A method for determining families of parts. It involves the visual review of design drawings and specifications for similarities. This process is usually easy to do and can result in good families of parts, if relatively few parts are involved.

Taguchi Loss Function  A function that measures the loss to society of producing parts or products that deviate from a “target” value.

Taguchi methods  Experimental design techniques used to identify those factors that cause output from a process to deviate from a target value.

tariff  Extra charges placed on goods or services that are imported into the home country.

tariff rate quotas  Are tariff that increase with the volume that is imported.

task  A clearly defined activity that makes up a job.

technology  The application of knowledge, usually in the form of recently developed tools, processes, and procedures, to solve problems.

test market  Is a special kind of survey. The forecaster arranges for the placement of a new product or an existing product that has been modified. Data on actual sales are collected.

theory of constraints (TOC)  A manufacturing philosophy that identifies the most constrained resources and then plans production to optimize utilization of those resources.

third party logistics (3PL)  An outside supplier handles all the logistics activities between supplier and customer.

throughput time  Is the time from the receipt of a customer’s order until the order is shipped.

tier 1 suppliers  Companies in a supply chain that sell component parts to the manufacturer that makes the finished product.

tier 2 suppliers  Companies in a supply chain that sell component parts or raw materials to a tier 1 supplier.

tier 3 suppliers  Companies in a supply chain that usually sell raw materials to a tier 2 supplier.

time-based competition  A strategy of seeking competitive advantage by quickening the tempo of critical organizational processes such as product development and order fulfillment.

time bucket  A period of time, usually a week, in which demand and requirements are grouped for master scheduling and material requirements planning.

time buffer  Inventory maintained in a drum-buffer-rope system to ensure that the bottleneck is not shut down for lack of materials if feeding work centers shut down.

time measurement unit (TMU)  Equal to .00001 hour, or .036 seconds.

time-oriented simulation   Increments the time by a constant amount.

time phasing  The process used in material requirements planning of determining requirements by time period.

time standard  Same as standard time.

time study  The most common way of developing the standard time for a task, usually done with a stopwatch.

TMU (time measurement unit)  Equal to .00001 hour, or .036 seconds.

tolerance limits  The limits placed on output from a process so that items falling between the limits are considered acceptable while ones outside are unacceptable.

total factor productivity  Productivity calculated based on all inputs of labor, capital, materials, and services.

total preventive maintenance  An approach to equipment maintenance that emphasizes prevention of breakdowns, maintenance each day, and operator responsibility for maintenance.

total quality management (TQM)  An organizational commitment to continuously improve in meeting or exceeding customer needs and expectations.

trade embargoes  Eliminate trade between two countries for a period of time. Trade could be eliminated entirely or in a specific product or product line.

transfer batch The number of units of a given part that are transferred at one time from one machine or work center to another.

transfer line  A sophisticated set of machines that are able to perform a complex set of operations without human operators. Transfer lines have very limited flexibility. A transfer line in the automotive industry can take a raw casting of an engine block in one end and produce a machined engine block from the other without operator intervention. However, the same transfer line cannot produce eight, six, and four cylinder engines.

Type I error  An error in acceptance sampling in which a good lot is rejected.

Type II  error An error in acceptance sampling in which a bad lot is accepted.

U

upper control limit (UCL)  The upper limit of a control chart indicating the maximum value below which sample values would normally be expected to fall under random variation.

U-shaped layout  A layout of facilities or equipment in the shape of a U. This layout improves teamwork, reduces material handling, and provides better flow of materials.

upper specification limit  Same as upper tolerance limit.

upper tolerance limit  The upper limit of acceptability for some measure specified in a product design.

upstream  A designation for that part of the supply chain that includes suppliers,  production planning, and purchasing.

utilization factor  Indicates the percentage of time the machine or person providing service will be occupied.

V

variables  Used to represent things we want to determine—such as number of units to produce or overtime hours to be worked.

vendor  The seller or supplier of a service or good.

vendor managed inventory (VMI)  A supplier manages inventory management decisions of the products it sells for the company that buys those products.

vertical expansion of the job  Giving workers responsibility for planning many of their own activities and, to some extent, allowing them to make decisions related to the job they are performing.

vertical loading  Giving workers responsibility for planning many of their own activities and, to some extent, allowing them to make decisions related to the job they are performing.

virtual corporation  A company that provides only coordination activities, outsourcing all other activities involved in producing and distributing a product.

visual inspection  When referring to group technology see the definition for tacit judgment.

voice of the customer  A concept in product design to determine what the customer wants, likes, and doesn’t like in the product.

voluntary import quotas  Are agreements between governments that limit the import of services and goods.

W

wait time  The time a job spends waiting before being moved to the next work center.

WIP  A term used to denote work-in-process inventory.

work centers  See workstations.

work cycle  One repetition of a repetitive job task.

work improvement  Methods and techniques concerned only with the physiological aspects of a job—how easy the job is to do, how quickly the person can work.

work-in-process inventories  Products that the organization has partially completed.

work measurement  A tool that is used to determine the amount of time a work activity, or task, should take under ordinary conditions.

work sampling  Used in developing an estimate of the percentage of time a worker spends on different activities.

workstations  Places where individuals perform tasks on a product.

worker-customer chart  A chart used in methods analysis to study the interactions of workers and customers.

worker-machine chart  A chart used in methods analysis to study the interactions of workers and machines.

work measurement  The activity of determining how much time it should ordinarily take to perform a certain task or job.

work sampling  Used in developing an estimate of the percentage of time a worker spends on different activities.

X

X-bar chart  A control chart for identifying changes in means of samples from a process.

Y

yield  The ratio of the quantity of output to the quantity of input.

yield management  A proactive strategy that varies price in response to demand so as to maximize revenue.