A
ABC analysis A
classification scheme for inventory items so that those 20 percent of
items (A items) that account for the top 80 percent of dollar usage
receive the most attention.
absolute quotas Limit
the entry of a service or good into a country for a period of time.
acceptable quality level (AQL) The
percentage of defective units that would be acceptable in a batch.
acceptance number In
acceptance sampling using MIL-STD-105D, the maximum number nonconforming
allowed in a sample for acceptance of the entire lot.
acceptance sampling A
statistical procedure in which samples are used to determine whether an
entire lot meets acceptable quality standards.
activity matrix Organizes
and displays the movement of people, parts, or other factors between
departments.
activity-on-arc (AOA) network
diagram A method for representing project networks in which each arc
corresponds to an activity.
activity-on-node (AON) representation
A method for representing project networks in which each node
corresponds to an activity.
aggregate planning A
term used to mean medium-range operations planning. A first rough-cut
approximation at determining how existing resources of people and
facilities should be used to meet projected demand.
aggregation Refers
to the combining of products into groups or families for planning
purposes.
allowance Time
required for personal time, rest, and delays as a percentage of normal
time.
alpha (a) The
probability in acceptance sampling of committing a Type I error.
analysis
A step in design that separates the whole into its parts in order to
determine their nature, proportion, function, and relationship.
annual fixed costs Costs
that do not vary with volume. These costs are incurred during the year
and can include supervisory labor, utilities, and support staff.
appraisal costs The
costs incurred to measure quality, assess customer satisfaction, inspect
and test products.
arc An
arrow in a precedence diagram or project network that connects two
nodes.
assembly line A
process where discrete parts are put together to make a finished
product. It is a high volume operation that produces products that are
very similar in features and performance.
assignable causes Causes
of variation in the output of a process that can be assigned to factors
such as tool wear, material from different suppliers, etc.
automated guided vehicle systems (AGVS) Driverless
and flexible transportation devices resembling a forklift truck, which
can transport parts between manufacturing cells.
automated storage and retrieval system
(ASRS) A computerized
system for storing and retrieving parts or tools.
available to promise The
number of units in a master schedule not yet committed to customer
orders.
average inventory investment The
dollar value of a company’s average level of inventory.
B
B2B Business
to business Internet transactions.
B2C Business
to consumer Internet transactions.
backflushing Calculates
material usage for either a cost accounting or an MRP system based on
the number of completed units produced and the materials required to
produce that number of units.
backward scheduling An
approach to scheduling that starts from a desired due date and works
backward.
backward vertical integration The
situation in which a company owns organizations that perform activities
in the upstream supply chain.
batch A
term used to describe a production process that does not have sufficient
volume from a single product to fully use the facility. The facility
must produce several products to have sufficient volume to achieve
economies of scale. There is an equipment changeover prior to making
each product.
benchmarking A
process by which a company compares its performance and methods for a
certain activity against that of a recognized leader or an outstanding
competitor.
benefit/cost ratio A
productivity measure sometimes used for services, based on calculating
benefits produced divided by the cost of providing those benefits.
beta (b) The
probability in acceptance sampling of committing a Type II error.
bill-of-materials (BOM) Describes
the type and quantity of each component part needed to build one unit of
a product.
blanket purchase requisition A
document authorizing a vendor to provide a specified quantity or number
of parts or raw materials over a specified period of time.
bottleneck The
department, work station, or operation that restricts the flow of
product through the production system. A bottleneck department restricts
the flow of product from upstream departments and starves downstream
departments.
branch An
arrow in a precedence diagram or project network that connects two
nodes.
break-even point
(BEP) The volume of a good
or service that must be produced and sold so that profit is zero. This
is the zero profit point in the cost-volume profit model.
buffer Any
backlog that is used purposely to avoid running out of parts or
material.
build-up method An
approach to forecasting that starts at the bottom of an organization and
makes an overall estimate by adding together estimates from each
element.
bullwhip effect An
example of what can happen when information is not shared in a supply
chain. It occurs when a slight increase in demand at the retailer level
gets magnified into a huge jump in demand at the raw material supplier
level.
business plan A
medium-range statement of planned sales, production, and inventory
levels, usually in terms of dollars, on a monthly basis.
business process A
set of work activities with a preferred order, an identifiable beginning
and end, inputs, and clearly defined outputs that add value to the
customer. A business process is usually cross-functional.
business process reengineering (BPR) Is
starting over. It is “the fundamental rethinking and radical redesign of
business processes to achieve dramatic improvements in critical measures
of performance, such as cost, quality, service, and speed.”
business-to-business (B2B) Refers
to transactions between organizations. These organizations are usually
part of a supply chain such as IBM selling services to Priceline.com.
business-to-consumer (B2C) Refers
to transactions between an organization and its final customers such as
Amazom.com selling products to consumers via the Internet.
C
c chart Control
chart used to monitor the number of defects.
C-kanban A
kanban that authorizes the movement of materials from one location to
another.
capacity
A measure of the organization’s ability to provide customers with the
demanded services or goods, in the amount requested and in a timely
manner. Capacity is the maximum rate of production.
capacity requirements planning (CRP) The
process of estimating total capacity that will be required at each work
center or machine, based on the master schedule and MRP.
capital budget Indicates
planned expenditures for plant and equipment.
capital productivity The
output achieved from an activity divided by the capital inputs.
carrying costs The
variable costs associated with keeping inventory.
cause-and-effect diagram A
diagram that is used in problem solving to list all the possible causes
of a problem, usually divided into materials, equipment, methods, and
personnel.
cellular manufacturing See
manufacturing cell.
center of gravity method Is
a method to determine the center point for a set of demands that are
spread over a defined area. The method, in effect, determines the single
point that would balance this demand, thus the terminology center of
gravity.
central tendency A
measure of the average output from a process.
certified The
designation a company receives after it has successfully met the
standards of ISO 9000:2000.
chance causes of variation Sources
of process variation that are inherent in a process, also known as
common causes or random causes.
changeover time The
time required to change the facility/equipment from making one product
to making the next product.
check sheet
A simple tool for collecting data about
defects.
closed-loop MRP A
variation of MRP in which feedback about execution of production plans
is provided so MRP can be updated to reflect reality.
coding and classification A
method used to determine a family of parts in a group technology study.
Each part is assigned a code which defines the size, shape, metal type,
machining operations and other factors.
coefficient of correlation A
measure of the strength of a relationship between variables. If there is
no relationship, the coefficient of correlation will be zero. A perfect
positive correlation is 1.0 and a perfect negative correlation is –1.0.
collaborative planning forecasting and
replenishment (CPFR) A
supply chain approach that seeks to enable collaboration among supply
chain partners to jointly develop a plan that specifies what is to be
sold, how it will be marketed and promoted, where, and during what time
period. Furthermore, sharing of information is facilitated by utilizing
a common set of communication standards.
common causes of variation Sources
of process variation that are inherent in a process, also known as
random causes or chance causes.
competitive advantage An
organization’s special abilities, such as shorter delivery lead-times or
higher quality products, which customers value and which gives it an
edge on its competition.
computer aided design (CAD) The
effective use of the computer to create or modify an engineering design.
An interactive CAD terminal can be used for dimensional analysis,
interference checking between two or more objects, stress analysis, and
examining cross-sections of the part.
computer aided manufacturing (CAM) The
effective use of computer technology in the management, control, and
operations of the production facility through either direct or indirect
computer interface with the physical and human resources. (This
definition of CAM was given by Computer Aided Manufacturing
International.) CAM systems include monitoring the production process
and the operation of machines by machines.
computer aided process planning (CAPP) An
expert system that can generate routings and machining instructions for
parts.
computer integrated manufacturing (CIM) Blends
recent developments in manufacturing with information technology to
achieve a competitive advantage.
computer numerically control (CNC) A
machining system that utilizes a dedicated computer to store programs.
The programs control the machine so it can shape the finished part.
concurrent engineering When
product design and process design are done simultaneously by the same
group of people working in close collaboration.
constraint Anything
that limits our choice of actions.
consumer’s risk In
acceptance sampling, the probability of accepting an unacceptable lot of
material.
continuous flow process A
process for mass producing products that does not identify individual
units. The products are mixed and flow together in a continuous stream.
Oil refining is a good example of a continuous flow process.
continuous improvement The
concept that no matter how good a company is it must always work to do
better. The Japanese term is “kaizen.”
contribution per unit The
selling price of a unit minus the variable cost of producing the unit.
It is the amount that each unit of sales contributes towards covering
overhead costs and meeting profit objectives.
control charts
Graphs that are used to monitor processes for quality control.
control limits
If the mean from a sample falls outside these limits, we will question
whether the process is in control and must check for possible assignable
causes of variation.
conveyance kanban A
kanban that authorizes the movement of materials from one location to
another.
corner point The
intersection of constraint lines in graphical solution of a linear
programming problem.
correlation
analysis Measures the
degree of relationship between two variables.
cost drivers Any
activity in activity-based costing that is used to generate costs.
cost-volume-profit (CVP) model A
simple model of an organization that uses estimates of costs, revenues,
volume sold, and volume produced in order to estimate profit.
cost of quality Includes
the three categories of costs associated with quality: failure costs
(internal or external); appraisal costs; and prevention costs.
crash cost The
cost of completing a project activity in its crash time.
crash time The
shortest possible time in which a project activity can be completed.
critical chain scheduling and buffer
management (CC/BM) An
approach to project management that utilizes concepts from Theory of
Constraints to promote on-time completion of the project.
critical path A
path in a CPM diagram that consists of all activities with the least
slack. These are activities that must be watched the closest.
critical-path activities Those
activities in a project that have the least amount of slack.
critical path method (CPM) An
approach to project management that identifies those activities with the
least amount of slack.
critical ratio A
measure of the ratio between time until an order is due and the
processing time remaining.
cross docking Seeks
to coordinate inbound and outbound shipments so that little, if any,
inventory must be kept at the distribution center.
CRP (capacity requirements planning) The
process of estimating total capacity that will be required at each work
center or machine, based on the master schedule and MRP.
customer The
buyer of a service or good.
customer
relationship management (CRM) A
process to create, maintain, and enhance strong, value laden
associations with people and organizations that buy products.
cycle counting A
procedure in which inventory of an item is counted at least once during
an order cycle.
cycle time The
average time it took a worker being observed in a time study to perform
the task.
D
days of inventory Indicates
approximately how many days of sales can be supplied solely from
inventory.
decision support systems (DDS) Are
systems that allow managers to easily access information stored in a
database and provide easy-to-use tools for analysis.
decision tree Is
a method for examining and analyzing decisions that have uncertain
outcomes. The approach has decisions that are under the control of
managements and events that are beyond management’s control.
Probabilities are assigned to the outcomes of these uncertain events.
defective Items
of product that do not conform to specifications, and are thus
unacceptable.
Delphi Technique Use
a panel of experts and surveys to build consensus regarding future
events.
demand management The
process of identifying all sources of demand and reflecting them in the
master schedule.
Deming Prize Japan’s
highest quality award.
Deming Wheel A
problem solving process used for continuous improvement, also called
Plan-Do-Check-Act Cycle or Shewhart Cycle.
dependent demand Demand
(usually for components or raw materials) that depends upon production
of a finished product.
dependent variable The
variable in regression analysis that is being predicted.
design for manufacture and assembly
(DFMA) Designing products
so they are easy to manufacture and/or assemble, resulting in high
quality and low cost.
design for operations
(DFO) Designing
services so the operations function can provide high quality and low
cost.
design of experiments (DOE) Using
experimental methods in determining how to minimize the effects of
random variation on process output.
designing the system Includes
all the decisions necessary to establish the facilities and information
systems required to produce the service or good.
deterministic simulation A
simulation in which every change that occurs is according to fixed
values, not random.
digital loyalty networks Links
between a company’s supply chain and its customer management operations
such that the supply chain is customized to meet the needs of a
company’s most important customers or market segments.
disintermediation Eliminating
some functions in a supply chain to improve its efficiency, such as when
a manufacturer sells directly to the final consumer.
dispatching Assigning
priorities and selection of jobs for processing at a work center.
dispatching rules Rules
used for assigning processing priorities to jobs for scheduling.
dispersion A
measure of the variability of process output.
distribution
requirements planning (DRP) A
system for determining the quantity of products needed within the
distribution system. DRP uses forecasts of customers’ orders to estimate
the quantity of materials to have available at the distribution centers.
Demands at the distribution centers, in turn, are aggregated to
determine requirements at regional warehouses, which influence
requirements at supplying facilities.
distribution
resources planning A
modification of distribution requirements planning that resembles MRP
II.
distribution system Material
handling between suppliers and customers. It involves moving materials
between facilities and has a physical and an informational component.
Distribution systems weave together customers and suppliers in a chain
that takes the most basic materials, like iron ore, crude oil, and
lumber, and transforms them into consumer products like power boats,
toasters, and furniture.
dollar usage The
unit value of an item multiplied by its annual usage, in units.
double sampling A
procedure in acceptance sampling in which a second sample may be taken
from a lot before a final decision is made.
downstream A
designation for that part of the supply chain through which a company’s
products are sold, such as distributors, retailers, dealers, or even
final consumers.
drum A
term used in theory of constraints to identify the resource that will
determine production rate for the entire production system.
dual-card kanban system A
pull system that uses both C-kanbans and P-kanbans to carefully control
WIP inventory.
dummy activity An
imaginary activity that must be used in AOA project network diagrams to
clarify precedence relationships.
durability The
ability of a product to function when subjected to hard and frequent
use.
E
earliest finish
(EF) The
earliest time a project activity can be expected to be completed.
earliest start (ES) The
earliest time a project activity can be expected to start based on
preceding activities.
early involvement An
upstream investment in time by people involved in an activity or process
that facilitates the identification and solution of downstream problems
that would otherwise increase time or costs or decrease quality.
e-business Involves
the use of electronic platforms to conduct company business. It has two
types of transactions: business-to-business and business-to-consumer.
echelon 1 The
part of a downstream supply chain, such as a distributor, that receives
products directly from the company that makes those products.
echelon 2 The
part of the downstream supply chain, such as a retailer, that receives
products from echelon 1 organizations.
economic order quantity (EOQ) An
amount to order at one time that theoretically minimizes total annual
cost of ordering and holding inventory.
economies of scale This
doctrine states that there is a most efficient size for a facility and
there is a most efficient size for the firm. This implies building
sufficient sales/production volume to take advantage of the fixed costs
of the organization.
economies of scope Economies
of scale across products. Economies of scope implies building the volume
necessary to cover fixed costs by producing a variety of products on the
same equipment. It needs flexibility within the organization.
effective Means
the system achieves the desired results.
efficient Means
the system uses a “reasonable” amount of effort (inputs) to achieve the
desired outputs.
efficient consumer response (ECR) An
approach to supply chain management that emphasizes everyday low pricing
and efficiently matching inventory replenishment to consumer demand.
efficient supply chain A
type of supply chain that emphasizes cost minimization and efficiency.
electronic data interchange (EDI) The
use of electronic means, such as telephone lines or the Internet, to
share data among members of a supply chain.
electronic transfer Uses
phone lines as data circuits to move information between two companies.
employee empowerment Giving
employees authority and responsibility to solve problems and make
decisions related to their jobs.
enterprise resource planning (ERP) The
use of one common database for all functions of an organization, or even
all members of a supply chain.
ergonomics Is
the consideration of people in the design of products, facilities, and
their environment. It examines the interface between people and the
products and processes they use to make this interface safer and easier
for the person.
ethics Sets
of standards that guide behavior. These standards are usually higher
than what is legal.
event In
a project network, an event is the beginning or end of an activity.
event-oriented simulation A
simulation in which time is incremented only as events occur.
expediting The
monitoring of supplier deliveries of materials which have become
critical for the customer.
expert system (ES) A
computer-based approach that uses knowledge and inference procedures to
solve problems that are difficult enough to require significant human
expertise for their solution. The knowledge and the inference procedures
are attempts to create a model of the best practitioners in the field.
external failure costs Costs
of quality incurred after a product has reached the customer.
extreme point The
intersection of constraint lines in graphical solution of a linear
programming problem.
F
facility layout The
physical arrangement of the work space including the position of
departments or work groups with respect to one another and how the work
space within a department is arranged.
facility location The
placement of a facility with respect to customers, suppliers, and other
facilities with which it interfaces.
failure costs Costs
incurred whenever any product or component of a product fails to meet
requirements.
family of parts A
group of parts that require similar machining operations.
feasible region The
area that satisfies all constraints in graphical solution of a linear
programming problem.
feeding buffer Extra
time allowed in critical chain scheduling and buffer management when a
non-critical path activity must precede one on the critical path.
final assembly schedule (FAS) Like
a master schedule except that it is usually done only a week ahead of
time and it indicates exact option combinations for each finished
product to be produced.
finished goods inventories Final
products awaiting customer acceptance and delivery.
finite capacity scheduling A
computerized approach to scheduling that uses advanced software to
schedule jobs while taking capacity limitations into account.
finite loading An
approach to machine loading that considers available capacity.
fishbone chart A
diagram that is used in problem-solving to list all the possible causes
of a problem, usually divided into materials, equipment, methods, and
personnel.
flexibility The
ability to change between products or customers with minimal costs and
delays.
flexible manufacturing systems (FMS) Use
computer and information technology, flexible automation, computer aided
process planning, and manufacturing cell layout to produce families of
parts.
flow
process chart Used
for analyzing the movements of a worker or the flow of materials through
a process.
flow time The
total time it takes to produce a good or service.
focused factory Smaller
operations producing fewer products. A focused factory does not attempt
to achieve low costs through economies of scale (i.e., spreading fixed
costs over a large volume). It achieves low costs through better control
(i.e., eliminating waste), and ease of managing a smaller operation
(i.e., fewer people involved).
forecast An
estimate of future events.
forecasting An
attempt to predict the future.
forward scheduling An
approach to scheduling that starts from the present time and schedules
each job to start at the earliest possible moment.
forward vertical integration The
situation in which a company owns the organizations that constitute the
downstream side of the supply chain.
freezing the master schedule A
policy that prevents changes in the master schedule within a certain
time period from the present.
functional areas The
parts or subsystems of an organization such as accounting, marketing,
finance, and engineering.
G
gainsharing The
process of awarding bonuses or extra compensation because of
productivity improvements made by a group.
Gantt load chart A
graphic device for indicating the schedule of jobs on equipment or
facilities.
go/no-go gages Inspection
tools that can be used to quickly determine whether a part meets
specifications.
goods Physical
products.
grand mean The
overall mean of sample means.
graphical approach A
method of aggregate planning that uses a graph to indicate cumulative
demand for the product versus cumulative production.
gross requirements In
MRP, the total demand for an item during a time bucket.
group technology (GT) The
grouping together of parts or products into families by processing
operations so that all members of a family are processed in a miniature
factory, called a GT cell, to maximize efficiency.
GT cell A
group of machines, usually arranged in a U-shaped layout, used to
process a family of parts requiring similar operations.
H
hard automation Used
to describe processes which have very limited
flexibility.
hierarchical production planning (HPP) An
approach to aggregate planning that breaks a large problem down into
smaller ones, with each smaller problem being solved at the appropriate
organizational level.
high process capability Characteristic
of a process that has a high probability of producing acceptable
products when random variation is considered.
hiring costs Include
expenses associated with finding qualified personnel, interviewing and
training them, and then any productivity losses involved before they
become proficient at the job.
historical data in work measurement The
use of data about past worker performance to develop time standards.
holding costs
The variable costs associated with
keeping inventory.
horizontal expansion of work Giving
a person more tasks or more jobs to perform.
house of quality A
diagram used to convert customer attributes desired in a product to
engineering characteristics, parts characteristics, and process details.
human engineering See
ergonomics.
I
ISO 9000:2000 An
updated series of the ISO 9000 international standards for the quality
management procedures and documentation used by a company in producing
its product.
in control The
state when a process is influenced only by random variation.
indented bill of materials A
bill of materials in which components are indented from the item they go
into.
independent demand Demand
(usually from the consumer) for a part or product that is not dependent
upon a production plan.
independent variable A
variable in regression analysis which is used to predict the dependent
variable.
industrial An
era characterized by slow change and stable growth. Markets tended to be
national rather than international.
infinite loading An
approach to machine loading that does not take capacity considerations
into account.
input/output control A
method for managing work flow and queue lengths by comparing input to a
machine with output from it.
insourced When
a company itself produces the goods or services that it uses in its own
operations.
internal failure costs Those
costs of quality associated with defects found before the product
reaches the customer.
internal supply chain That
part of the supply chain that is within a company, usually the
manufacturer of the finished product. This can include purchasing,
materials management, and production.
inventory Material
that is stored in anticipation of some future use. Inventory can be used
as an alternative to future production. It is created when production
(procurement in the case of purchased parts) exceeds consumption.
inventory control The
effort to maintain inventory levels and costs within acceptable limits.
It includes models that determine how much and when to order inventory
as well as systems for monitoring inventory levels for management
evaluation and decision making.
inventory turnover ratio Indicates
how many times during a year the inventory turns over, or is sold.
Ishikawa chart A
diagram that is used in problem solving to list all the possible causes
of a problem, usually divided into materials, equipment, methods, and
personnel.
J
JIT II Employees
of major suppliers work right in the purchasing department of a customer
company to which they sell products, handling all purchases from their
companies.
job enlargement An
employee’s job is expanded to include several tasks.
job enrichment Providing
a person with more decision-making authority to increase job
satisfaction.
job rotation To
periodically shift workers from one job to another.
job shop A
facility capable of producing a wide variety of products in very small
volumes. The production facility is general purpose and flexible enough
to meet a variety of needs.
job specialization A
job design in which each employee performs only a particular narrowly
defined task.
just-in-time (JIT) Can
be used as a basis for planning and scheduling, yet is more properly
viewed as a strategy for designing manufacturing systems that are
responsive to customer requirements. Applying JIT forces a reexamination
of operating philosophy. The JIT philosophy focuses on reducing lead
times, reducing set-up times and improving product quality to minimize
raw material, work-in-process and finished goods inventory.
K
kaizen A
Japanese term referring to continuous improvement.
kanban A
Japanese word meaning “visible record.” In manufacturing, it is a card
that is used to indicate when more materials are needed in a pull
system.
key policies Methods
or guidelines for achieving an organization’s goals.
knowledge engineers Build
expert systems. They help human experts structure the problem by
interpreting and integrating human answers, drawing analogies, posing
examples and bringing out conceptual differences.
L
labor productivity The
output achieved from an activity divided by the labor inputs. It is
often measured as the number of units produced per labor hour.
latest finish
(LF) The
latest time a project activity can be completed without delaying the
project past a desired completion date.
latest start (LS) The
latest time a project activity can start without delaying project
completion past a desired date.
layoff costs Include
any severance pay or state-mandated payments into an unemployment
compensation fund when employees are terminated or laid off.
lead time The
difference between the time the order is placed and the delivery of the
product.
lead-time offsetting The
process of taking lead time into account for planning purposes.
lean systems An
approach to operations that expands JIT concepts to the entire value
chain.
learning curve Indicates
how the time required per unit of product decreases as the cumulative
number of units produced increases.
learning factor Indicates
the percentage of time required to produce unit number 2n
compared to the time for unit n.
level assembly schedule A
final assembly schedule that involves producing a specified sequence of
products so that production of each is matched with expected daily
demand.
leverage When
referring to operations and productivity it means to make the work force
more productive through the use of better tools.
life cycle costing Considering
the cost of a product over its useful life not just the purchase price.
When two alternatives are compared, which one has the lower total cost?
Total cost includes purchase price, maintenance costs, and operating
expense.
line balancing The
procedure in which tasks along an assembly line are assigned to work
stations so each has approximately the same amount of work.
line flow processes High
volume operations. Two examples of line flow processes are continuous
flow processes and assembly lines.
linear programming A
mathematical technique that can solve any resource allocation problem so
long as that problem can be stated in terms of linear functions.
load The
total capacity requirements placed on a machine or work center during a
specified period of time.
load-distance method See
center of gravity method.
load profile A
diagram that indicates the work load being placed on each work center.
load report A
graphical representation of the load on a machine or work center over
time.
loading An
approach to scheduling that tries to take capacity utilization into
account.
logistics That
part of a supply chain that includes companies that move or store items,
such as trucking companies, railroads, and shipping companies, as well
as warehouses or distribution centers.
long-range operations planning Involves
activities that are planned to occur eighteen months or more in the
future.
loss function In
quality management, the measure of loss to society associated with
deviation of a process from its target output value.
lot A
quantity of material or number of units produced or processed at one
time (a batch).
lot-for-lot A
lot sizing rule used in MRP in which planned order releases are equated
to net requirements by time bucket.
lot sizing The
process of determining how much of an item should be ordered or produced
at one time.
lot tolerance percent defective (LTPD)
The percentage of non-conforming units in a batch that would definitely
be unacceptable.
lower control limit
(LCL) The lower limit of a
control chart indicating the minimum value above which sample values
would normally be expected to fall under random variation.
lower specification
limit The lower limit on
acceptability for some measure specified in the design of a product.
lower tolerance limit Same
as lower specification limit.
lowest final cost The
lowest total cost of the product, including the purchase price, shipping
and receiving costs, costs to rework defective products, and costs for
special processing that would not be necessary if another supplier were
used.
low-level coding A
procedure in which level numbers are assigned to parts in the bill of
materials, starting at level 0 for the finished product. A part that
appears at more than one level would be assigned the lowest level
(highest number) at which it appears.
low process
capability Describes a
process that will have a high probability of producing nonconforming
product due to random variation.
M
machine constrained The
machine is holding back production. The equipment is operating for all
the available time at its best speed while the operator has some idle
time.
machining
instructions Are the
procedures and specifications that transforms raw materials into
finished parts. These are often in the form of computer codes that
control the operation of a machine.
makespan time The
total time required to complete a set of jobs.
make-to-order
company A company that
produces only to customer orders.
make-to-stock
company A company that
produces for inventory and meets customer orders from inventory.
Malcolm Baldrige National Quality Award
(MBNQA) The highest
quality award given by the United States, currently awarded to a maximum
of two companies in each category of large manufacturer, large service,
or small business, with plans to add categories for health care and
education.
manufacturing A
production process that produces goods.
manufacturing cell The
physical layout of the facility into compact groups of machines that are
responsible for producing families of parts. See also cellular
manufacturing.
manufacturing resource planning (MRP II) An
integrated decision support system that ties together departments such
as engineering, finance, personnel, manufacturing and marketing via a
computer-based dynamic simulation model. MRP II works within the limits
of an organization’s present production system and with known orders and
demand forecasts.
market research The
study of consumer needs so the organization can determine new markets
for existing products and discover demand for new products.
market share An
organization’s sales in a market divided by the total sales.
master production schedule (MPS) A
specific statement of exactly what, usually in terms of individual end
items or product models, will be produced in each time period. Usually
these time periods are weeks, although they may be days or even hours.
mass customization The
ability to quickly design, produce, and deliver products that meet
specific customer needs at close to mass-production prices. From an
operations perspective, it is the low-cost, high-quality, large volume
delivery of customized products.
material handling Includes
systems for moving materials within the facility. It implies a physical
component (equipment to perform the task) and an information component
(decisions about when and how much should be moved).
material management Includes
decisions regarding the procurement, control, handling, storage, and
distribution of materials.
material
productivity The output
achieved from an activity divided by the material inputs.
material
requirements planning (MRP)
A way of scheduling the ordering or production of parts or raw materials
so they will be available when needed to meet the master schedule.
materials The
physical items that are necessary to produce the goods and services we
consume.
mean absolute
deviation (MAD) The
average of absolute error. The differences between the actual value of a
variable and the forecasted value are added after the plus and minus
signs are removed. This total is divided by the number of observations.
mean squared error (MSE) The
average of all the squared errors. The differences between the actual
value of a variable and the forecasted value are squared, added together
and divided by the number of observations.
medium-range planning Concerned
with the time between six months and eighteen months ahead.
method or overall factors A
procedure for rough-cut capacity planning that uses historical
accounting data to estimate the number of standard hours required per
unit.
methods analysis Methods
and techniques concerned only with the physiological aspects of a
job—how easy the job is to do, how quickly the person can work.
methods improvement Methods
and techniques for improving the physiological aspects of a job.
methods-time
measurement (MTM) A system
of predetermined time standards. Standard motions require a
predetermined number of time measurement units (TMUs).
mixed-model
sequencing The production
of different products in small batches on the same equipment following a
repeating cycle.
mixed strategy An
aggregate planning strategy that combines two or more of the pure
strategies.
model An
abstraction from the real problem of the key variables and relationships
in order to simplify the problem. The purpose of modeling is to provide
the user with a better understanding of the problem, and with a means of
manipulating the results for “what if” analysis.
Monte Carlo
simulation The use of
random numbers to simulate a real system.
MOST Stands
for Maynard Operation Sequence Technique. MOST is based on MTM, but is
much faster and easier to use.
most likely time In
PERT, the most frequent amount of time an activity will take.
move time The
material handling time between work centers.
MRP See
material requirements
planning.
MRP II Another
name for Manufacturing Resource Planning.
MTM Stands
for Methods Time Measurement and was developed by Dr. H. B. Maynard.
Under this system, each movement has been determined to take a certain
number of Time Measurement Units (TMUs).
multiple factor productivity Includes
all of the input factors such as labor, material, and capital as well as
the possibility of more than one output factor.
multiple regression analysis Regression
analysis that uses two or more (independent variables) to predict one
dependent variable.
multiple sampling A
process in acceptance sampling in which successive samples may be
required before a final decision can be reached.
N
natural variation The
values over which most process output will fall under random variation
(equal to 6s).
net requirements The
additional number of units required in MRP during a time bucket after
inventory and scheduled receipts have been considered.
node A
circle in a precedence diagram or project network.
nonconforming Items
of product that do not conform to specifications, and thus are
unacceptable.
normal cost The
cost of completing a project activity in its normal time.
normal time The
time that a project or an activity takes under normal conditions.
O
objective function The
function in a linear programming problem that includes the variables and
indicates what is to be achieved.
off-loading Involves
taking a part that would ordinarily be processed on one machine and
processing it on another machine that has available capacity.
operating characteristic curve (OC curve) A
graph indicating the probability of accepting a batch as a function of
the percentage of defective units in the batch.
operating leverage Replacing
variable costs of production, usually labor, with fixed costs. This
action causes profits to rise rapidly as volume increases because the
incremental costs (variable costs/unit) are low.
operations The
processes by which people, capital, and material (inputs) are combined
to produce the services and goods we consume (outputs). Operations
employ labor and management (people), and use facilities and equipment
(capital) to change materials into finished good (farm tractors) or to
provide services (computer software development).
operations management Decision-making
involving the many factors that affect operations. Decisions that need
to be made might include which products to produce, how large a facility
to build, and how many people to hire on first shift.
optimistic time (a) The
shortest time an activity would normally take.
ordering cost The
variable costs associated with replenishing inventory.
order point The
level of inventory at which a company should order more to avoid a
possible stockout.
order status The
ability to query the customer orders to determine if the order has been
completed, scheduled, or is waiting to be produced and the reasons the
order is waiting.
order-up-to level In
a periodic review inventory control system, the level to which a
replenishment order should bring on-hand plus on-order inventory.
order-winning criteria Criteria
such as cost, quality, etc. that are used by a company to win orders
from customers.
organizational structure The
formal relationship between different function areas or subsystems.
out of control The
condition when a process is being influenced by assignable causes of
variation.
outsourcing Contracting
with another company to do work that was once done by the organization
itself.
over cycled The
situation on an assembly line when the amount of work assigned to a work
station exceeds the cycle time.
P
p chart A
control chart in which the percentage of nonconforming units in each
sample is plotted.
P-kanban A
kanban that authorizes the production of more parts in a pull system.
panel of experts An
approach to forecasting that involves people who are knowledgeable about
the subject. This group attempts to make a forecast by building
consensus.
Pareto analysis A
procedure for identifying which problems are most important.
peak demand The
highest level of demand that can be expected during a specific time
period.
PERT A
procedure for analyzing projects when activity durations may vary
randomly.
periodic inventory system A
system in which inventory level is checked only at certain regular
intervals. Orders are usually placed to bring inventory back up to a
predetermined level.
perpetual inventory system A
system in which inventory level is continuously monitored and a
replenishment order placed when inventory reaches a predetermined level.
pessimistic time (b) The
longest time a project activity would normally take.
piece-rate plan An
employee compensation plan in which pay is based on the number of units
produced.
plan A
list of actions that management expects to take. A plan is a basis for
allocating the organization’s resources to deal with opportunities and
problems present in the environment.
plan-do-check-act cycle A
problem solving process used for continuous improvement, also called
Deming Wheel or Shewhart Cycle.
planned order release An
order to either the shop or a supplier, planned to be released for a
given amount during a time bucket in MRP.
planned receipts In
MRP, a quantity expected to be received in a given time bucket based on
an order that is planned, but not yet released.
planning horizon A
length of time into the future for which plans are developed.
planning the system Defines
the way in which an organization expects its physical facilities,
people, and materials to meet projected customer demand and the
organization’s objectives.
point-of-sale (POS)
Data coming directly from the cash registers in a store.
poka-yoke An
approach adopted by many companies to prevent defects. The term is a
rough approximation of Japanese words that mean mistake proofing.
postindustrial Characterized
by increasing global, complex, and uncertain markets and the rapid
development and spread of technology world-wide.
precedence diagram A
series of nodes that represent activities and arcs or lines which
indicate the sequence of operations.
preemptive pricing A
strategy based on the learning curve that involves short-term losses but
long-term gains.
prevention costs Quality
costs that result from activities to prevent defects from occurring,
such as employee training, quality control procedures, special efforts
in designing products, or administrative systems to prevent defects.
proactive strategy A
strategy that emphasizes efforts to modify the environment, rather than
simply reacting to it.
probability-based simulation Simulation
in which values of certain variables vary randomly according to some
probability distribution.
process Describes
“how to.”
process batch The
number of units of a given part that are processed consecutively on a
given machine or work center.
process capability A
measure of the ability of a process to consistently maintain
specifications.
process capability index, Cp A
value that indicates process capability.
process design Describes
how the product will be made.
process generator A
mathematical function that generates random numbers according to a given
probability distribution.
process layout Equipment
is grouped or arranged by the type of process that the machine performs
such as all drilling equipment in one location.
process postponement Certain
steps in the production process are delayed until the last possible
moment such that the finished product will be produced only after
customer orders have been received.
process selection A
series of decisions that include technical or engineering issues and
volume or scale issues. The result determines how the services and/or
goods will be produced.
process technology The
application of knowledge to improve the process.
producer’s risk In
acceptance sampling, the probability of rejecting a lot of acceptable
material.
product Can
be either a good or a service.
product design The
determination of the characteristics and features of the product, i.e.,
how does it function?
product development A
process to generate concepts, designs, and plans for services and goods
that an organization can provide for its customers.
product facility strategy One
facility is responsible for producing one product or product line and
shipping that product all over the country and around the world.
product flow analysis (PFA) A
method for determining families of parts. In this systematic analysis,
the production sequence for each part, the machining operations for each
part, and the characteristics of the material are used. From these data,
similarities can be determined and parts can be divided into families.
product layout The
physical arrangement of facilities so that products move along one path.
Resources are arranged around this path to minimize material movement,
reduce material handling costs, and eliminate delays in production.
product life cycle A
series of stages that products pass through. They include development,
growth, maturity/ saturation, and decline.
product mix Is
the percent of total demand or output that is devoted to each product.
product postponement A
generic product is produced at the central manufacturing facility, then
specific components needed to customize the product for the final
consumer are added at the latest possible point in the distribution
system.
product technology The
application of knowledge to improve the product.
production kanban A
kanban that authorizes the production of more parts in a pull system.
production scheduling See
scheduling.
productivity Output
from an activity divided by total input to the activity.
profit point The
number of units that must be produced and sold at a given contribution
per unit in order to cover fixed costs plus profit. The break-even point
is a special case of the profit point where target profit is zero.
program evaluation
and review technique (PERT) A
procedure for analyzing projects when activity durations may vary
randomly.
project Is
a process for making one-of-a-kind products. Most large construction
jobs are projects. Many service jobs can be categorized as projects.
Installing new computer hardware, adding major new computer software, or
implementing a new management planning and control system all could
qualify as projects.
project buffer Extra
time allowed at the end of a project in Critical Chain Scheduling and
Buffer Management to ensure the project is completed on time even if
delays occur.
projected ending inventory In
MRP, the inventory level expected to be on hand at the end of a time
bucket.
prototype A
model of a product. It could be a working model, a model reduced in
scale, or a mock-up of the product.
pull system An
approach to manufacturing in which materials are pulled through
processing based on actual requirements for those materials.
purchasing The
activity of acquiring services and goods for the organization. It
includes all the activities necessary for filling the organization’s
long and short-term needs.
purchase order An
authorization for a vendor to supply parts or materials.
pure strategies Three
strategies for medium-range operations planning: vary the workforce,
vary workforce utilization, and use inventory to absorb demand
fluctuations.
push system An
approach to manufacturing that forces materials through processing based
on a schedule.
Q
quality May
have definitions that are either internal or external to a company, but
defined most often today as consistently meeting or exceeding customer
needs and expectations.
quality function deployment A
procedure for spreading the voice of the customer throughout a company
in determining how products should be designed and processes operated.
quality of work life (QWL)
How a person feels about her or
his job.
queue A
waiting line.
queue time The
time a job spends waiting to be processed at a work center.
quick response (QR) An
approach to supply chain management that focuses on emphasizing the
ability to respond quickly to changes in demand or consumer preferences.
R
R
chart A control chart for
plotting the range of each sample.
random causes of variation Sources
of process variation that are inherent in a process, also known as
common causes or chance causes.
rating factor How
fast or slow the worker being observed in a time study performed the
task in relation to an average worker.
raw materials inventories Goods
purchased and stored for later use in the production process.
reactive strategy A
planning strategy that merely responds to the environment.
regional facility strategy Each
facility is assigned a market area and each facility produces a complete
line of products for that area.
registered The
next step after a company is certified under ISO 9000:2000, in which it
is listed in a directory of certified companies.
registrar A
company that is accredited to audit companies for possible ISO 9000:2000
certification.
regression analysis A
method to predict the value of one variable based on the value of one or
more variables. It is based on minimizing squared distances from the
data points to the estimated regression line.
rejection number In
acceptance sampling using MIL-STD-105D, the minimum number nonconforming
in the sample that are required for rejection of the lot.
relative advantage The
difference between the lowest-cost producer and the next-lowest-cost
producer.
reliability The
length of time that a product will function before it fails.
request for quotes
(or request for quotations) A
notice that indicates that an organization wants to gather price
information for the purpose of making a purchase.
revenue sharing A
supply chain approach in which the retailer’s revenue is shared between
it and its supplier, in return for the supplier providing the product at
a lower cost.
reverse logistics The
functions in a supply chain that return defective products to the
manufacturer for repair or replacement.
resource buffer A
procedure used in Critical Chain Scheduling and Buffer Management to
ensure a resource needed for a critical path activity will be available
when that activity begins.
responsive supply chain A
type of supply chain that focuses on quickly responding to changes in
demand for various products.
review interval (R) The
time between one review of inventory and the next in a periodic review
inventory control system.
robot A
reprogrammable, multifunctional manipulator designed to move materials,
parts, tools or specialized devices through variable programmed motions
for the performance of a variety of tasks.
robust design Product
design that guarantees high quality regardless of variations that might
occur in the processes that produce the product and provide it to the
customer.
rolling through time A
planning concept that conceptualizes time as a scroll. As time passes,
the scroll keeps getting rolled up on the end closest to us and unrolled
at the other end
rope A
term used in theory of constraints to indicate methods of communication
between the drum and other machines or work centers.
rough-cut capacity planning Used
to determine whether sufficient overall production capacity will exist
to meet the master production schedule.
rounding out
capacity Adding capacity
to a bottleneck department to increase the capacity of a system by
bringing the capacity of the bottleneck department into balance with the
other departments.
routing A
sequence of machines or processes in which a part travels in order to be
properly finished.
routing sheet A
document used in manufacturing to indicate the sequence of operations,
machines, or work centers that a part or product must follow.
run-out time The
period of time before a company will run out of a particular product.
run time Actual
processing time for a job.
S
safety stock An
extra amount added to the order point as a buffer against stockout
possibilities.
sales and operations planning An
aggregate planning approach that coordinates the plans of both marketing
and operations, attempting to meet the objectives of both.
Scanlon plan Employees
are rewarded for their cost reduction efforts. Any reduction in the
labor cost per unit of output is reflected in an employee bonus, which
is based on a ratio of total labor costs to the value of output.
scatter diagram
A form of graph used when variations in one factor may be the direct
result of variations in another.
scheduled receipts In
MRP, a quantity for which an order has already been released and which
is planned for receipt during a given time bucket.
scheduling A
final, detailed determination of the times employees will work, the
sequence in which goods or services will be provided, and the operating
times for machines.
selected time The
average time it took the worker being observed in a time study to
perform the task.
sequencing A
step in the scheduling process in which the ordering of jobs or work is
determined.
service level The
percentage of inventory replenishment orders that are received before a
stockout occurs.
service parts Parts
that are ordered and produced as replacement parts in units already
sold.
services Intangible
products.
setup The
preparation of a machine to perform the required operations on a part.
setup time The
time to get a machine ready to process a job.
seven basic quality
control tools Used to
control processes, collect and analyze data. These include control
charts, check sheets, histograms and graphs, Pareto charts, cause-effect
diagrams, and scatter diagrams.
short-range
planning Goes up to about
six months into the future.
shop order An
order for more parts to be produced in a company’s own fabrication
facilities.
simple regression analysis Regression
analysis that uses only one variable (independent variable) to predict a
single dependent variable.
sigma (S) A
value that describes the dispersion (variability) of a variable.
simplex method A
mathematical procedure, usually programmed on a computer, for solving
linear programming problems.
simulation The
use of mathematical procedures to represent a real system.
single-card kanban system A
pull system that uses only the C-kanban. Actual production may be
scheduled using MRP.
single-sample plan An
approach to acceptance sampling in which a decision is made regarding a
lot based only on a single sample from that lot.
six sigma quality A
measure of process performance that means only 3.4 defects will occur in
every million units produced, or 99.9997% error free. However, the term
six sigma actually refers to a broader range of defect prevention
strategies.
slack time A
figure representing how much leeway each activity in a project has in
its starting time or duration.
sociopsychological factors Includes
more than just how a job is done, but also how the employee feels about
that job.
special causes of
variation Causes of
variation in the output of a process that can be assigned to factors
such as tool wear, material from different suppliers, etc.
specification
limits The limits placed
on output from a process so that items falling between the limits are
considered acceptable while ones outside are unacceptable.
stakeholders Groups
of people that are affected by a decision; that is, they have a stake in
the decision. In a business organization, stakeholders would include
stockholders, management, labor, consumers, and the general public.
standard container
A container used in pull systems to control inventory. Each standard
container holds a specified number of units.
standard error of
the coefficient A standard
deviation for a coefficient estimated by regression analysis.
standard error of the estimate A
measure of the amount of scatter around the regression line. It is the
difference between each observed value, Yo,
and the estimated value, Ye.
standard-hour system In
an incentive plan, each job has a standard time. Whenever an employee
performs that job, they are paid based on the standard time—regardless
of how long it actually took them to do the job.
standard time Expressed
in terms of time per unit (e.g., 3.75 minutes per part) or units per
time period (e.g., 16 parts per hour). This represents the time it
should take to perform a task under ordinary conditions, allowing for
rest periods, fatigue, and other unavoidable delays.
statistical control A
condition in which a process is influenced only by random causes of
variation.
statistical process control (SPC) The
use of statistical methods to determine when a process is out of control
before defects are produced.
statistical quality
control (SQC) The use of
statistical methods to avoid accepting or producing defects.
steady-state
conditions Conditions that
prevail in a system after any start-up variations have disappeared.
stock buffer Inventory
maintained in a drum-buffer-rope system to ensure that material flow is
not disrupted.
stockout A
condition that occurs when no more inventory of an item is left.
strategic profit model An
approach to performance measurement in a supply chain that relates
activities to return on assets.
strategy Consists
of the organizational goals and the methods for implementing the goals,
called key policies. Strategy defines how an organization chooses to
compete within the framework dictated by the external environment.
sub-contracting Buying
parts or sub-assemblies from outside suppliers.
supplier The
seller of a service or good. A supplier is sometimes referred to as a
vendor.
supplier certification The
verification of supplier performance in various categories such as
quality, lead time, and reliability in meeting promised delivery dates.
supplies See
supply inventories.
supply chain Includes
all activities associated with the flow and transfer of goods and
services from raw material extraction through use by the organization
that sells to the final consumer.
supply chain management The
integration of supply chain activities through improved supplier
relationships to achieve sustainable competitive advantage for all
members in the supply chain.
supply inventories Materials
that are not part of the finished product but are consumed either in
production or in tasks in other departments.
supply management Is
the effort to organize, plan, and control information and material flows
between an organization and its suppliers.
survey A
systematic effort to elicit information from specific groups and is
usually conducted via a written questionnaire or phone interview.
synergy Cooperative
(teamwork) actions where the actions taken together have a greater
effect than the sum of the individual effects. The whole is greater than
the sum of its parts.
synthesis Putting
the parts or elements together to form a whole. In analysis, each part
is examined and answers to questions are determined. In synthesis, the
parts are combined in a way that addresses the interaction between those
parts. The concept behind synthesis is to make the best decision for
overall performance of a system, not to optimize one part.
system A
group of items, events, or actions in which no item, event, or action
occurs independently of at least one other. Accordingly, no item that is
studied in isolation will act in the same way it would in the normal
environment.
system cycle time Refers
to a series of operations or departments linked in a line flow process.
It is the time between the nth unit and the n + 1 unit
existing the line. It is determined by the department with the longest
cycle time.
systematic layout planning Use
codes that describe the importance of having two departments close
together to arrive at an appropriate job shop layout.
T
t-value The
calculated t-statistic used in hypothesis testing.
tabular method A
method for aggregate planning that utilizes a table based on the
transportation method.
tacit judgment A
method for determining families of parts. It involves the visual review
of design drawings and specifications for similarities. This process is
usually easy to do and can result in good families of parts, if
relatively few parts are involved.
Taguchi Loss Function
A function that measures the loss to
society of producing parts or products that deviate from a “target”
value.
Taguchi methods Experimental
design techniques used to identify those factors that cause output from
a process to deviate from a target value.
tariff Extra
charges placed on goods or services that are imported into the home
country.
tariff rate quotas
Are tariff that increase with the volume
that is imported.
task A
clearly defined activity that makes up a job.
technology The
application of knowledge, usually in the form of recently developed
tools, processes, and procedures, to solve problems.
test market Is
a special kind of survey. The forecaster arranges for the placement of a
new product or an existing product that has been modified. Data on
actual sales are collected.
theory of
constraints (TOC) A
manufacturing philosophy that identifies the most constrained resources
and then plans production to optimize utilization of those resources.
third party
logistics (3PL) An outside
supplier handles all the logistics activities between supplier and
customer.
throughput time Is
the time from the receipt of a customer’s order until the order is
shipped.
tier 1 suppliers Companies
in a supply chain that sell component parts to the manufacturer that
makes the finished product.
tier 2 suppliers Companies
in a supply chain that sell component parts or raw materials to a tier 1
supplier.
tier 3 suppliers Companies
in a supply chain that usually sell raw materials to a tier 2 supplier.
time-based competition A
strategy of seeking competitive advantage by quickening the tempo of
critical organizational processes such as product development and order
fulfillment.
time bucket A
period of time, usually a week, in which demand and requirements are
grouped for master scheduling and material requirements planning.
time buffer Inventory
maintained in a drum-buffer-rope system to ensure that the bottleneck is
not shut down for lack of materials if feeding work centers shut down.
time measurement unit (TMU) Equal
to .00001 hour, or .036 seconds.
time-oriented simulation
Increments the time by a constant amount.
time phasing The
process used in material requirements planning of determining
requirements by time period.
time standard Same
as standard time.
time study
The most common way of developing the standard time for a task, usually
done with a stopwatch.
TMU (time measurement unit) Equal
to .00001 hour, or .036 seconds.
tolerance limits The
limits placed on output from a process so that items falling between the
limits are considered acceptable while ones outside are unacceptable.
total factor productivity Productivity
calculated based on all inputs of labor, capital, materials, and
services.
total preventive maintenance An
approach to equipment maintenance that emphasizes prevention of
breakdowns, maintenance each day, and operator responsibility for
maintenance.
total quality
management (TQM) An
organizational commitment to continuously improve in meeting or
exceeding customer needs and expectations.
trade embargoes Eliminate
trade between two countries for a period of time. Trade could be
eliminated entirely or in a specific product or product line.
transfer batch The
number of units of a given part that are transferred at one time from
one machine or work center to another.
transfer line A
sophisticated set of machines that are able to perform a complex set of
operations without human operators. Transfer lines have very limited
flexibility. A transfer line in the automotive industry can take a raw
casting of an engine block in one end and produce a machined engine
block from the other without operator intervention. However, the same
transfer line cannot produce eight, six, and four cylinder engines.
Type I error An
error in acceptance sampling in which a good lot is rejected.
Type II error
An error in acceptance sampling in which a bad lot is accepted.
U
upper control limit (UCL) The
upper limit of a control chart indicating the maximum value below which
sample values would normally be expected to fall under random variation.
U-shaped layout A
layout of facilities or equipment in the shape of a U. This layout
improves teamwork, reduces material handling, and provides better flow
of materials.
upper specification limit Same
as upper tolerance limit.
upper tolerance limit The
upper limit of acceptability for some measure specified in a product
design.
upstream A
designation for that part of the supply chain that includes suppliers,
production planning, and purchasing.
utilization factor
Indicates the percentage of time the machine or person providing
service will be occupied.
V
variables Used
to represent things we want to determine—such as number of units to
produce or overtime hours to be worked.
vendor The
seller or supplier of a service or good.
vendor managed inventory (VMI) A
supplier manages inventory management decisions of the products it sells
for the company that buys those products.
vertical expansion of the job Giving
workers responsibility for planning many of their own activities and, to
some extent, allowing them to make decisions related to the job they are
performing.
vertical loading Giving
workers responsibility for planning many of their own activities and, to
some extent, allowing them to make decisions related to the job they are
performing.
virtual corporation A
company that provides only coordination activities, outsourcing all
other activities involved in producing and distributing a product.
visual inspection When
referring to group technology see the definition for tacit judgment.
voice of the customer A
concept in product design to determine what the customer wants, likes,
and doesn’t like in the product.
voluntary import quotas Are
agreements between governments that limit the import of services and
goods.
W
wait time The
time a job spends waiting before being moved to the next work center.
WIP A
term used to denote work-in-process inventory.
work centers See
workstations.
work cycle One
repetition of a repetitive job task.
work improvement Methods
and techniques concerned only with the physiological aspects of a
job—how easy the job is to do, how quickly the person can work.
work-in-process inventories Products
that the organization has partially completed.
work measurement A
tool that is used to determine the amount of time a work activity, or
task, should take under ordinary conditions.
work sampling Used
in developing an estimate of the percentage of time a worker spends on
different activities.
workstations Places
where individuals perform tasks on a product.
worker-customer chart A
chart used in methods analysis to study the interactions of workers and
customers.
worker-machine chart A
chart used in methods analysis to study the interactions of workers and
machines.
work measurement
The activity of determining how much time it should ordinarily take to
perform a certain task or job.
work sampling
Used in developing an estimate of the percentage of time a worker spends
on different activities.
X
X-bar chart A control chart for
identifying changes in means of samples from a process.
Y
yield The
ratio of the quantity of output to the quantity of input.
yield management A
proactive strategy that varies price in response to demand so as to
maximize revenue.
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